Reciprocating Air Compressors

Reciprocating Air Compressor Manufacturers, Suppliers in Pune, Aurangabad

Name: Innovair Technology
Address: Spine City Mall, Moshi,, Pimpri Chinchwad, Pune, 412105, IN
Telephone: +91 8600340286

We are the Reciprocating air Compressor manufacturers in Pune, Aurangabad, Pune, Aurangabad, Chakan, Bhosari, Talegaon, Cikhali, Pirangut As industry leaders, we specialize in delivering high-performance compressed air solutions tailored to your specific needs. Our cutting-edge technology and unwavering commitment to quality ensure unparalleled reliability and efficiency.

Whether you require piston compressors for industrial applications or compact solutions for diverse uses, our reciprocating/piston compressors set the benchmark for excellence. Explore our range to discover the perfect synergy of power, precision, and durability.

Introduction

Heavy duty Reciprocating Air Compressor is a positive displacement air compressor in which air is sucked in a chamber and compressed with the help of a reciprocating piston. It is called as positive displacement compressor because air is first sucked in a chamber and then compression is achieved by decreasing area of the chamber. The area is decreased by a piston which does reciprocating motion.

Working Principle

Features

Versatility: Reciprocating compressors are versatile and can handle a wide range of applications, from powering pneumatic tools to serving as a vital component in industrial processes.
Durable Construction: Built with robust materials and precision engineering, piston compressors are known for their durability, ensuring a long operational life and minimal maintenance requirements.
Adjustable Speed: Many reciprocating compressors feature adjustable speed settings, allowing users to tailor the output to specific requirements, thereby optimizing energy efficiency.
Compact Design: These compressors often come in compact designs, making them suitable for installations in limited spaces.

Our Products

Rotary Screw Air Compressors

Reciprocating Air Compressors

Refrigerator Air Dryer

Downline Accessories

After Market Spare Parts

Lubricants

Get in Touch!

+91 8600340286 /
+91 8482888531
info@innovairtechnology.com

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R-Series Brochure

Benefits

High Efficiency: Reciprocating compressors deliver high efficiency in converting electrical power into compressed air, minimizing energy wastage.
Cost-Effective: Initial acquisition costs and maintenance expenses are typically lower compared to other compressor types, making reciprocating compressors a cost-effective solution.
Adaptability: They can adapt to fluctuating demand, responding efficiently to varying air consumption requirements.
Reliability: Known for their reliability, reciprocating compressors provide consistent performance in demanding industrial environments.

The Types of Reciprocating Air Compressors Include:

1. Single-Acting Reciprocating Compressor: • These compressors operate by compressing air on one side of the piston and then reversing direction to exhaust the compressed air. They are simple and cost-effective but less efficient than other types.
2. Double-Acting Reciprocating Compressor: • These compressors compress air on both sides of the piston, allowing for more efficient operation and higher pressure outputs. They are commonly used in industrial settings where high-pressure air is required.
3. Two-Stage or Dual-Stage Reciprocating Compressor: • In this type, there are two cycles of compression occurring in two cylinders that are connected in series. The gas is compressed in one cylinder (first stage), and the discharged gas is further compressed in the second cylinder (second stage), to a higher pressure
4. High-Speed (Separable) vs. Low-Speed (Integral) Reciprocating Compressors: • The high-speed category is also referred to as separable, and the low-speed category is known as integral. The American Petroleum Institute (API) has produced two industry standards, API Standard 11P and API Standard 618, which govern the design and manufacture of reciprocating compressors
5. In-Line Reciprocating Compressor: • This type has the cylinders of various stages arranged in a straight line when viewed from the top. It is often used in tasks that call for varying pressure
6.Diaphragm Compressors: These compressors use a flexible diaphragm instead of a piston to compress air. They are known for their high efficiency, low noise levels, and minimal maintenance requirements.
7. Tandem Piston Compressors: These compressors use two pistons in a single cylinder to compress air. They are designed for high-pressure applications and offer improved efficiency and reliability compared to single-acting compressors.
8. Direct-Drive Compressors: These compressors use a direct drive mechanism to connect the motor to the compressor, eliminating the need for belts or gears. They offer improved efficiency, reliability, and reduced maintenance needs.

These types of reciprocating air compressors cater to diverse industrial needs and are designed to provide efficient, reliable, and sustainable compressed air solutions

Applications:

Reciprocating compressors are commonly used for applications where low flow rate and high pressure of the gas are required, such as in railway and road vehicle air brake systems, oil refineries, gas pipelines, oil and gas production drilling and well services, air and nitrogen injection, offshore platforms, chemical plants, natural gas processing plants, air conditioning, and refrigeration plants

Single-stage compressors

Single-stage compressors are ideal for smaller-scale applications, intermittent use, and lower-pressure requirements. They are suitable for woodworking, metalworking, and other crafts where air tools are used infrequently.

Single-stage compressors typically have lower CFM (Cubic Feet per Minute) and pressure ratings, making them suitable for smaller tools and lower-pressure applications.

Single-stage compressors are generally more energy-efficient and cost-effective for smaller-scale applications due to their lower power consumption and lower initial cost.

Single-stage compressors require more maintenance due to their larger parts and higher risk of condensation. They are better suited for intermittent use and smaller-scale applications.

Single-stage compressors are generally quieter and run cooler due to their lower power consumption and simpler design.

Single-stage compressors are typically lighter and more portable, making them easier to move around for smaller-scale applications.

Multi-stage compressors

Multi-stage compressors are better suited for larger-scale operations, continuous use, and higher-pressure requirements. They are used in industries like automobile manufacturing, aerospace engineering, and food processing where high-pressure air is necessary for various tools and machines.
Multi-stage compressors have higher CFM and pressure ratings, allowing them to handle more powerful tools and higher-pressure requirements.

Multi-stage compressors are more energy-efficient and cost-effective for larger-scale operations due to their higher CFM and pressure ratings, which can reduce the need for multiple compressors and lower operating costs over time.
Multi-stage compressors have smaller parts and are designed for continuous use. They are more reliable and require less maintenance, making them suitable for larger-scale operations.

Multi-stage compressors can be noisier and generate more heat due to their higher power consumption and more complex design.
Multi-stage compressors are generally heavier and larger, requiring more space and making them less portable for smaller-scale applications

Industrial Uses:

Refrigerated Air Dryers find widespread applications across various industries, including manufacturing, automotive, food, pharmaceuticals, and beverage, and more. They play a crucial role in processes such as painting, pneumatic tool operation, CNC machining, and packaging, where dry and clean compressed air is essential for precision and efficiency

FAQ’s

Ans: For a reciprocating air compressor, the oil should generally be changed approximately every 3 months. However, for a more accurate time frame, it is recommended to call in with a model number to find the recommended schedule for the specific compressor

Ans: In a single stage compressor, the compression of air from the initial pressure to the final pressure is carried out in one cylinder only. On the other hand, in a double acting reciprocating compressor, the suction compression and delivery of air take place on both sides of the piston

Ans: Piston (also called reciprocating) compressors and screw compressors are the most commonly used types today, and these come in oil-injected and oil-free models.

Ans: A compressor works by continuously sucking in surrounding air and mechanically squeezing it through internally-moving components and into a usable force for powering air tools. Once the maximum air pressure is reached (PSI), the duty cycle is complete.

Ans: Consider the application, duty cycle, system requirements, maintenance schedule, environment, elevation, installation, temperature ranges, and pressure requirements. These factors will help narrow down your choice. Contact to Innovair Technology for more details